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The amazing supply chain of the World Cup 2014 soccer ball

With just under a week to go till the exciting World Cup soccer/football starts in Brazil, I thought our members may be interested in this article by Karsten Horn on the supply chain of the ball.  May the best team (Australia?) win!

For many of us, heading out to the local park for a game of five-a-side with friends is one of the greatest pleasures in life. It’s been that way for a long time, and there are records of a soccer-like game being played as far back as the 12th century. Of course there have been changes over that time, and it’s a good thing too – not least where the ball itself is concerned. I don’t know about you, but kicking around an inflated pig’s bladder doesn’t sound too appealing to me. As technology has evolved and the beautiful game has become the global phenomenon that it is today, huge amounts of skill and a range of complex materials now go in to creating the perfect soccer ball.

With the World Cup imminent, the most state-of-the-art ball around at the moment is the recently-launched official ball of the tournament: the Brazuca from Adidas (the name comes from a Brazilian word describing the Brazilian way of life). The ball is already on sale to eager fans through local sports retailers, but its real moment of glory will of course be on the pitches in June.

While soccer players’ preparations for the World Cup are carefully scrutinized for months before the first kick-off, I bet most people don’t give a second thought to the ball’s journey to the pitch. It’s safe to say though, that just as much careful planning and hard work goes into making the ball as training the players.

To begin with, there’s the job of sourcing the necessary materials. Soccer balls might look simple enough, but they are comprised of a variety of rubber, cotton, polyester, latex and other materials. A lot of these raw materials come from countries in Asia and according to its official supplier list for the 2014 World Cup, Adidas works with suppliers based in this region to manufacture its soccer balls (mostly in China, Pakistan and Vietnam). Overall, it carries out 67% of its manufacturing in Asia, meaning that the costs associated with transporting the raw materials from source to factory can be kept to a minimum.

Once the materials have been sourced, it’s time to start manufacturing the ball. The core of the ball is called the bladder, although these days thankfully it’s not a real one and is instead made of latex or butyl. It’s filled with air and then surrounded by up to four layers of lining made up of polyester and/or cotton to add strength, structure and bounce.

See more here.  

By Karsten Horn, Inventory and Supply Chain Blog    19 May 2014

Image by Bandat  Free Digital Photos  18 May 2014

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